Polyurethane Vibrating Screen ( Sieve ) Panels ( Rubber , Urethane , PU)

Vibrating Screen Panels also Be Named As Vibrating Sieve Panels .
The Materials Can Be Choose As Rubber , Industry Plastic , Polyurethane ( PU , Urethane )
Our Company Can Produce Vibrating Screen Or Sieve As Panels , Mesh , Sheet , Plate , Mats , Deck , Cloth , Media , Bends
Screening Is An Important Part Of Material Processing, Which Is Used To Separate Materials According To Their Size. Material Is Usually Fed Into Single-Layer, Double-Layer Or Three-Layer Screens To Obtain The Required Size.
Screen Panels Is The Most Important Part Of The Vibrating Screen, Because The Crusher Classifies, Screen Specifications. Material Must Be Sifted Into Different Specifications In Order To Be Processed According To Different Specifications. Unlike Crushers, Vibrating Screens Cannot Produce Materials; They Can Only Adjust The Size Of Materials That Have Been Reduced To Product Size. Vibrating Screen Allows Crusher To Achieve Maximum Performance By Adjusting The Feed Size Of Crusher And Effectively Removing The Finished Products In The Circuit During The Production Process.
Vibrating Screen Can Be Divided Into Inclined Type And Horizontal Type. Today's Sieve Plate Is 4'-12'Wide And 8'-32' Long. The Sieve Plate Is Usually 2.5 Times Wider. The Width Of The Screen Plate Will Determine The Maximum Load-Carrying Capacity Of The Vibration Screen Platform, And The Length Of The Screen Plate Will Determine The Overall Screening Efficiency Of The Vibration Screen.
When Talking With Buyers About Vibrating Screen Panels For Machines, We Often Ask Users About The Type Of Vibrating Screen Media. This Is a Very Common Problem. It's Not Surprising That We Have Too Many Types Of Vibrating Screen Panels For Customers To Choose From.
Here We Introduce To You The Basic Types Of Vibrating Screen Panels, As Well As The Advantages And Disadvantages Of Each Type.
Before We Begin, Let's Review The Use Of Screening Equipment. The Purpose Of The Screen Panels Is To Screen The Crushed Materials. The Large Particles Are Left On The Top Of The Screen Media, And The Small Particles Are Screened Below. The Function Of The Sieve Plate Is To Divide The Products Already Produced Into Appropriate Sizes In An Effective Manner. Therefore, The Selection Of Screen Mesh Is Very Important For The Screening Work.
Here Are Some Important Details To Note, Which Will Help Us Better Choose The Vibrating Screen Panels. Compared With Screen Plate Selection, The Final Screen Panels Selection Is Likely To Be a Continuous Improvement Process. Our Aim Is To Start With The Generality Of Screen Panels Selection.
What Problems Do You Face With Your Current Vibrating Screen? If It Is a New Screen Plate Installed By a New Machine, What Problems Do You Envisage To Encounter? For Example, The Screening Efficiency Of The Screen Deck Is Low, And The Aging Of The Screen Mats Material Is Serious, Which Can Not Bear The Strong Work. Too Many Problems Will Lead To The Replacement Of Screen Deck Too Frequently, Blockage Or Blindness Problems, Find Our Company, We Have All Kinds Of Screening Problems One By One Coping Strategies.
What Type Of Material (Top Size, Volume, Weight, Wear Resistance) Will You Screen With The Screen Panels?
What Are The Physical Properties Of The Material You Are Going To Process? For Example, Is It Wet Or Dry? Is The Material Adhered To Mud And/Or Fine Powder? Will The Moisture Content Of The Material Change?
What Sizes And Types Of Vibrating Screens Do You Have, And What Are Their Configurations (Inclined Or Horizontal, Single, Double Or Triple)?
Note: Our Main Product Is Vibrating Screen Mesh. The Physical Characteristics Of The Actual Material Will Affect The Performance Of The Vibrating Screen Panels And The Selection Of The Screen Plate. For Example, If There Is Too Much Material On The Screen Plate, It Will Lead To Some Materials Can Not Be Separated.
In Addition, Before Installing The Vibrating Screen, Consult The Manufacturer Of The Vibrating Screen For Vibration Analysis.
Vibrating Screen Media Type:
Metal Woven Vibrating Screen Mesh Or Metal Welded Vibrating Screen Wire Mesh
Metal Vibrating Screen Has Been Used For Decades And Has Been Widely Used. This Product Can Use Various Alloys As Raw Materials, Such As Stainless Steel, Common Carbon Steel, High Manganese Alloy, High Chromium Alloy. There Are Many Forms And Types To Choose From, Such As Weaving And Welding. The Metal Screen Mesh Is Usually Fixed On The Screen By Side Pulling.
Advantages:
Cheaper Than Other Types Of Vibrating Screen
Provide The Highest Proportion Of Openings - This Means That More Material Can Be Passed Through The Screen Panel.
Metal Screen Provides More Customers With a Variety Of Screening Styles To Meet Their Needs.
Inferiority:
Compared With Polyurethane And Rubber, The Wear Is More Serious And The Life Is Shorter, Which Leads To More Shape Changes.
Frequent Replacement Also Means High Replacement Cost.
Perforated Vibrating Steel Screen/Punched Steel Screen Panels
Punched Vibrating Screen Mesh Is a Steel Plate Cut By Laser Or Stamping. Because Of Its Wear Resistance And Ability To Withstand High Impact Of Large Rocks. Mesh Panels Are Ideal For Top (And Sometimes Middle) Deck Applications. Usually After The Raw Material Passes Through The First Crusher, The Plate Is Used On The Scalp Screen.
Advantages:
Long Wear Life (Compared With Other Options), Ideal For High Impact Applications, Easy To Install
Inferiority:
Too Heavy Weight, Too Heavy Load On The Machine, Affecting The Service Life Of The Machine. Compared With Metal Preparation Or Welding Screen, The Opening Rate Is Low.
Rubber Vibrating Screen Panels
The Application Of Rubber Screen Is Similar To That Of Metal Perforated Plate. It Is An Ideal Choice For High Impact Applications And Can Be Used In Wet Or Dry Circuits.
Advantages:
High Impact Screen Media Provide Greater Wear Life And Lower Noise Than Traditional Steel Welded Screen Mesh.
Inferiority:
The Material Is Soft And Needs To Be Embedded With Metal Skeleton If Necessary.
Compared With Metal Screen, The Opening Rate Is Lower.
Polyurethane Vibrating Screen Panels
Polyurethane Screen Media Is Manufactured By Open Casting Or Injection Moulding. This Sieve Provides a Very Durable Solution, Using Multiple Panels Rather Than a Large One. This Allows Rapid Replacement Of The Wear Area Without The Need To Replace The Entire Contact Surface. Polyurethane Is An Ideal Choice For High Wear Area In Dry And Wet Working Applications.
Advantages:
Strong Wear Resistance, Long Service Life And Low Maintenance Rate
Reduce Sieve Plugs And Blockages In Humid Environments Because Of The Smooth Surface Of Polyurethane And The Flexibility Of Removing Viscous Materials.
In The Whole Working Panel, You Only Need To Replace The Worn Part Of The Screen, Rather Than The Entire Contact Screen.
Size Specifications Can Be Customized According To Your Application
Reduce The Time Of Screen Replacement During Shutdown
Inferiority:
More Expensive Than Metal Vibrating Screen
The Opening Area Is Lower Than That Of The Metal Vibrating Screen Plate With The Same Opening Size.
Vibrating Screen Mesh Plate With Mixed Material
Mixed Media Is a Combination Of Polyurethane, Rubber, Metal Skeleton Or Metal Mesh. It Combines The Advantages Of High Porosity Of Metal Mesh And Excellent Wear Life Of Polyurethane.
Advantages:
Higher Opening Rate Than Modular Polyurethane Sieve Plate
More Durable Than Metal Vibrating Sieve Plate
It Reduces Almost All Blind Hole And Nail Hole Problems Because Its Tapered Openings Can Accept Or Reject Materials Close To Size To Provide Self-Cleaning Effect.
Reduce Noise
Inferiority:
It's More Expensive Than Metal Screen, And It's Almost The Most Expensive Of All Materials.
The Opening Area Is Lower Than That Of Wire Cloth With The Same Opening Size.
Conclusion
Screening Is More Important Than Crushing. If The Screening Rate Is Below Ground, It Will Directly Affect Your Crushing Work, Or The Finished Products That Have Been Crushed Will Be Crushed Twice, Or The New Materials Can Not Be Crushed, In a Word, It Will Increase The Carrying Capacity Of The Crusher.

Establishing Close Cooperation With Our Company Will Greatly Enhance The Screening Effect And Increase The Efficiency Under Work. Our Company Has a More Powerful Technical Team To Escort Your Screening Work .